现在家装原生态和复古风逐渐流行,仿古红木家具,实木门和地板等被视为尊贵典雅的象征。 塑钢门窗为了顺应市场潮流,各种仿木纹的创新技术应运而生,为单调的白色或单色门窗披上了时尚典雅的外衣。
仿木纹的各种技术优劣比较:
双色母料造粒技术,主要是指塑钢型材表面共挤层的ASA或者PMMA采用双色颜料混合造粒,经过高温流体挤出产生压延的不规则条纹,条纹变幻无规律,类似实木纹路,但是仿真程度不高,无法挤出如树木的环状年轮。另外,通过我们这些年的技术实践,采用表面压纹的方式制造凸凹质感表面,使本来光滑反光的表面更加自然,但是有一个技术问题一直没有解决,就是牵引速度和温度,压力对表面纹路的影响,由于不同截面型材的挤出模具对流体的压力不同,造成了挤出纹路的深浅,色彩偏差无法根本性解决,成品率低,市场接受度差。
耐候性印刷膜包覆技术:此技术在欧美已经有20多年的实际应用,包覆技术成熟,批量生产方便。我公司于2010年开始从事木纹包覆型材生产,所采用的表面包覆膜为进口多层耐候性复合膜,基底PVC上印刷木纹纹路,表层为层为PVDF和PMMA复合材料,具有优异的耐高温,耐腐蚀,抗老化性能。我们使用的外表面覆膜品牌有德国RENOLIT, 以色列HAOGENPLAST 以及韩国LG CHEM等,抗老化指标均优于国家标准。为了经济性考虑,内膜我们采用台湾台塑集团装饰膜,国产木纹膜等,有效降低了产品价格,但内表面没有日光直射,老化速度慢,基本达到了和外表面的色彩同步。对覆膜质量的控制:除了高质量的包覆膜外,覆膜设备和胶水质量,后道处理等也对成品的质量有很大影响。 现在的家具,地板膜一般采用冷胶黏贴包覆,冷胶具有价格便宜,加工工艺简单等优点,但是胶水和产品的结合度差,剥离强度不达标,也就是容易起皮,起泡。 我们采用德国进口的热熔胶,成品的玻璃强度超过国家标准20%以上。 对覆膜产品的后续修饰加工包括修补机器生产的瑕疵,覆膜后黏贴保护膜,外包装采用高强度PE袋,有效保护产品在运输过程中的磨损。

木纹覆膜型材

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